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HL1 Quarter Turn Actuator
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 Overview

The HL Series electric actuators are compact excellent weather resistance and shock resistance.When the actuator is powered off,the self-locking transmission mechanism ensures that the valve position unchanged,with electrical and mechanical double limits to prevent overdrive.Removable drive adapter sleeve,ISO5211 standard flange,suitable for butterfly valve,ball valve,plug valve and other valves,and suitable for various working conditions and voltage levels.

  Features

Torque:50NM-6000NM

Seperate wiring space,avoid misoperating

Mini size,easy to install

90°rotary,open and close quickly

Simple mechanical structure,self locking,high driving accuracy

Various control and feedback signal can be choosen

IP67,IP68 protection

Heater space as standard,prevent condensation

Modular design for easy disassembly and maintenance

  Specification


Torque

50-6000Nm

Power supply

AC24V/220V/380V..(±10%)DC12V/24V/48V.(±10%)

Frequency

50/60Hz(±5%)

Rotary angle

0-90°

Travel/assistant switch

2xSPDT,250VAC 5A

Cable gland

On off type:1-M20x1.5

Modulating type:2-M20x1.5

Flange

ISO5211

Indicator

Indication arrow/3D dome indicator

Manual

Allen key (hand wheel as optional)

Protection class

IP67(IP68 as optional,15meter-72hour)

Working conditions

Temperature:-25℃~70℃ (Optional:-40℃~70℃)

Humidity:≤95%

Anti-condensation

Heater

Overheat protection

Motor overheat protection,starting temperature:125℃(±5%)

Power failure state

Last position

Signal failure state

4-20mA/2-10V full open/close(factory defaults is signal failure for last position)

0-10V:full close

Duty cycle

On off type:S2-15 Min;Modulating type:S4-50%

Overtorque

Optional

Motor

Squirrel cage induction motor,class F(class H as optional)

Noisy

≤70dB(A)-1M


  Mechanical Data


Model

Torque

(N.m)

Adapter

(mm)

Flange

ISO5211

Weight

(KG)

HL1-05

50

14*14

F03/F05/F07

3

HL2-10

100

17*17

F05/F07

4

HL2-16

160

17*17

F05/F07

4.5

HL3-25

250

22*22

F07/F10/F12

9

HL3-40

400

22*22

F07/F10/F12

9.5

HL3-60

600

27*27

F07/F10/F12

9.5

HL4-100

1000

27*27

F12 or F10/F14

14.5

HL4-160

1600

36*36

F12 or F10/F14

14.5

HL4-200

2000

36*36

F12 or F10/F14

14.5

HL5-250

2500

36*36

F14 or F12/F16

24.9

HL5-300

3000

36*36

F14 or F12/F16

24.9

HL6-400

4000

46*46

F16 or F25

43.5

HL6-600

6000

46*46

F16 or F25

57.1


  Electrical Performance Data


1PH

Model

Torque

(N.m)

Time

(Sec/0-90°)

Motor power

(W)

110VAC Current (A)

220VAC Current (A)

Running

Blocking

Running

Blocking

HL1-05

50

30

10

0.45

0.67

0.24

0.31

HL2-10

100

20

30

0.65

0.96

0.35

0.45

HL2-16

160

30

30

0.65

0.96

0.35

0.45

HL3-25

250

30

40

0.72

1.41

0.38

0.71

HL3-40

400

30

60

1.0

1.74

0.5

0.95

HL3-60

600

30

90

1.5

2.62

0.75

1.48

HL4-100

1000

30

150

3

5.92

1.5

2.87

HL4-160

1600

50

150

3

5.92

1.5

2.87

HL4-200

2000

60

150

3

5.92

1.5

2.87

HL5-250

2500

50

200

3.9

7.24

1.9

3.05

HL5-300

3000

60

200

3.9

7.24

1.9

3.05

HL6-400

4000

100

200

4.1

7.13

2.1

3.17

HL6-600

6000

150

200

4.1

7.13

2.1

3.17


DC

Model

Torque

(N.m)

Time

(Sec/0-90°)

Motor power

(W)

110VAC Current (A)

220VAC Current (A)

Running

Blocking

Running

Blocking

HL1-05

50

20

15

1.1

2.6

0.7

1.5

HL2-10

100

15

25

1.7

2.7

0.8

1.6

HL2-16

160

20

25

1.7

2.7

0.9

1.6

HL3-25

250

15

40

4.0

6.5

2.1

5.3

HL3-40

400

15

60

6.8

10.3

3.6

5.3

HL3-60

600

15

90

9.5

15.8

4.6

6.5

HL4-100

1000

30

90

9.5

16.4

4.6

6.5

HL4-160

1600

30

120

15

27

8

10.3

HL4-200

2000

30

150

18

27

10

15.8


3PH

Model

Torque

(N.m)

Time

(Sec/0-90°)

Motor power

(W)

110VAC Current (A)

220VAC Current (A)

Running

Blocking

Running

Blocking

HL1-05

50

30

10

0.11

0.13

0.1

0.12

HL2-10

100

20

30

0.12

0.17

0.11

0.13

HL2-16

160

30

30

0.13

0.17

0.12

0.13

HL3-25

250

30

40

0.18

0.25

0.17

0.23

HL3-40

400

30

60

0.25

0.49

0.23

0.47

HL3-60

600

30

90

0.3

0.49

0.27

0.47

HL4-100

1000

30

150

0.67

1.31

0.59

1.11

HL4-160

1600

50

150

0.67

1.31

0.59

1.11

HL4-200

2000

60

150

0.67

1.31

0.59

1.11

HL5-250

2500

50

200

0.9

1.76

0.79

1.54

HL5-300

3000

60

200

0.9

1.76

0.79

1.54

HL6-400

4000

100

200

0.9

1.76

0.79

1.54

HL6-600

6000

150

200

0.9

1.76

0.79

1.54


  Dimension Diagram


0.jpg

Model

A

B

C

D

E

H

T

G

ΦI

J

HL1-05

115

26

71

180

87

121

26

9*9

11*11

14*14

36

50

70

4-M5

4-M6

4-M8

HL2-10

125

26

83

220

105

140

35

11*11

14*14

17*17

50

70

4-M6

4-M8

HL2-16

125

26

83

220

105

140

35

HL3-25

168

26

104

294

140

160

45

17*17

22*22

27*27

70

102

125

4-M8

4-M10

4-M12

HL3-40

168

26

104

294

140

160

45

HL3-60

168

26

104

294

140

160

45

HL4-100

193

26

124

315

145

195

50

22*22

27*27

36*36

125

102

140

4-M12

4-M10

4-M16

HL4-160

193

26

124

315

145

195

50

HL4-200

193

26

124

315

145

195

50

HL5-250

242

26

148

341

150

266

61

27*27

36*36

140

125

165

4-M16

4-M12

4-M20

HL5-300

242

26

148

341

150

266

61

HL6-400

266

/

155

439

189

309

82

36*36

46*46

165

254

4-M20

8-M16

HL6-600

266

/

155

439

189

309

82


  Dimension Diagram


0.jpg

Model

A

B

C

D

E

H

T

G

ΦI

J

HL1-05

144

26

70.5

236

87

177

26

9*9

11*11

14*14

36

50

70

4-M5

4-M6

4-M8

HL2-10

151

26

82.5

275

105

178

35

11*11

14*14

17*17

50

70

4-M6

4-M8

HL2-16

151

26

82.5

275

105

178

35

HL3-25

176

26

104

336

140

197

45

17*17

22*22

27*27

70

102

125

4-M8

4-M10

4-M12

HL3-40

176

26

104

336

140

197

45

HL3-60

176

26

104

336

140

197

45

HL4-100

210

26

124

359

145

202

50

22*22

27*27

36*36

125

102

140

4-M12

4-M10

4-M16

HL4-160

210

26

124

359

145

202

50

HL4-200

210

26

124

359

145

202

50

HL5-250

250

26

147.5

422

150

266

61

27*27

36*36

140

125

165

4-M16

4-M12

4-M20

HL5-300

250

26

147.5

422

150

266

61

HL6-400

266

26

155

515

189

309

82

36*36

46*46

165

254

4-M20

8-M16

HL6-600

266

26

155

515

189

309

82


  Wiring Diagram

0.jpg

S TYPE:Basic on-off(1PH)

Terminal wiring instructions:

1.Terminal 1 is connected to the power supply neutral line.

2.When the power supply phase line is connected to terminal 2,it operates in the "open"position.It stops when the OLS activates. and terminal 2 connects with terminal 4.

3.When the power supply phase line is connected to terminal 3,it operates in the "closed"position.It stops when the CLS activates,and terminal 3 connects with terminal 5.

4.Terminal 7 is the common terminal for the passive signal contact.When the "open"position is reached,it connects to terminal 8,and when the "closed"position is reached,connects to terminal 9

5.Terminal 10 is for the heater.

6.Terminal 8 is for the Potentiometer Wiper.

7.Terminal A is the low end of the potentiometer.The resistance between terminals A and B increases when running in the "open" direction

8.Terminal C is the high end of the potentiometer.The resistance between terminals B and C decreases when running in the "open"direction.

Note:

1.Two or more electric devices should not be connected in parallel,as this may cause the switch to malfunction or the motor to overheat

2.The open/close valve signal for the passive contact is for indication purposes only and is triggered approximately 3 seconds before the limit switch.

0.jpg

A TYPE:Basic modulating type(1 PH)

1.Connect the 'N'terminal of the "Power"input to the neutral line,and the 'L"terminal to the phase line.

2.Connect the "+terminal of the "IN'input to the positive end of the input signal,and the "-terminal to the negative end of the input signal.

3.Connect the "+"terminal of the "OUT'output to the positive end of the output signal,and the"-"terminal to the negative end of the output signal.

4.The "Heater"terminal is for the heating dehumidifier.

Note:

The open/close valve signal for the passive contact is for indication purposes only and is triggered approximately 3 seconds before the limit switch.


0.jpg

S TYPE:Basic on-off type(3 PH)

Terminal Wiring Instructions:

1.Terminals 1,2,and 3 are connected to the 3 PH power supply after the phase-reversal circuit.

2.Terminal 4 is the common terminal for the control circuit.

3.Terminal 5 is for "open"operation control.After the limit switch OLS activates,terminal 5 disconnects from terminal 4

4.Terminal 6 is for "close"operation control.After the limit switch CLS activates,terminal 6 disconnects from terminal 4.

5.When the "open"operation reaches its position,it connects to terminal 8.Terminal 7 is the common terminal for the passive signal contact,connecting to terminal 8 when "open"and to terminal 9 when "close.

6.Terminal 10 is for the heater.

7.Terminal B is for the Potentiometer Wiper.

8.Terminal A is the low end of the potentiometer,and the resistance between terminals A and B increases when running in the "open"direction.

9.Terminal c is the high end of the potentiometer,and the resistance between terminals B and C decreases when running in the open"direction.

Note:

1.For 3 PH power supply,make sure the phase sequence is correct during initial setup to ensure the limit switches can control the motor's opening and closing.Incorrect phase sequence may lead to loss of control or damage to the motor.

2.The open/close valve signal for the passive contact is for indication purposes only and is triggered approximately 3 before the limit switch.

0.jpg

S TYPE:Basic on-off(DC)

1.When terminal 1 is connected to the positive pole of the power supply and terminal 2 to the negative pole,the actuator operates in the "open"direction.It stops when the travel switch OLS is triggered,and terminal 1 is connected to terminal 3.

2.When terminal 1 is connected to the negative pole of the power supply and terminal 2 to the positive pole,the actuator operates in the "close"direction.It stops when the travel switch CLS is triggered,and terminal 2 is connected to terminal 4

3.Terminal 6 is the common terminal of the passive signal contacts. It connects to terminal 7 when the actuator fully opens and to terminal 8 when it fully closes.

4.Terminals 9 and 10 are for heater

5.Terminal B is the potentiometer wiper.

6.Terminal A is the low end of the potentiometer.The resistance between terminals A and B increases as the actuator moves in the "open"direction.

7.Terminal C is the high end of the potentiometer.The resistance between terminals B and C decreases as the actuator moves in the "open"direction.

Note:

1.The valve opening/closing signals from the passive contacts are for indication purposes only and are triggered approximately 3 before the limit switch.

0.jpg

A TYPE:Basic modulating type(DC)

Wiring Instructions:

1.The "-"terminal is connected to the negative terminal of the power supply.The "+"terminal of the "Power"input terminal is connected to the positive terminal of the power supply.

2.The "+"terminal of the "IN"terminal is connected to the positive terminal of the input signal,and the "-terminal is connected to the negative terminal of the input signal.

3.The "+terminal of the "OUT"terminal is connected to the positive terminal of the output signal,and the "-terminal is connected to the negative terminal of the output signal.

4.The "Heater"terminal is for the Heater.

Note:

1.The open/close signal for the passive contact is for indication purposes only and is triggered approximately 3 before the limit switch.

Note:The wiring inside the frame represents the internal connections of the electric actuator.the right part is for user reference when wiring.Do not connect the power lines of two or more electric actuators in parallel;do not use the same contact point to control two or more actuators,as this may lead to malfunction or motor overheating

Kind Reminder:Standard wiring diagrams or diagrams for other special functions are attached inside the wiring cover of the product.

0.jpg

Explain:

1.The factory setting for "ESD"is SP.The emergency stop can be set by the user to either emergency valve opening or emergency valve closing as needed.

2.In the advanced settings menu, set the remote control mode CC to 'H'for switch control.

3.In the advanced settings menu, set the remote control mode CC to 'C'for analog 4-20mA control.

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